SBS Refractory Service

Bricked Arch in the Furnace Chamber of a Biomass CHP Plant

An arch supports itself — but only once the keystone is in place

Plant:Biomass CHP plant, furnace chamber
Service:Arch newly bricked
Scope:Arch centring, skewbacks, arch brickwork
Construction:Brickwork
Project overview

Initial situation

A bricked arch in the furnace chamber supports itself, but only if geometry, bearings and sequence are right. Whatever is laid out crooked in the formwork later sits in the brickwork as restraint stress. SBS Refractory Service built a new bricked arch in the furnace chamber of a biomass CHP plant.

Scope of services

  • Arch construction
  • Arch centring
  • Skewbacks
  • Brickwork
  • Furnace chamber

Project data

PlantBiomass CHP plant, furnace chamber
ServiceArch newly bricked
ScopeArch centring, skewbacks, arch brickwork
ConstructionBrickwork
Challenges

The task

Radius and brick division must be fixed before the first brick is laid

The arch pushes sideways — if the bearing yields, even the best brick is of no help

The arch may only be struck once it supports itself

Our solution

The SBS approach

The arch centring was prefabricated to an exact fit; it defines the radius and brick division.

Skewbacks and furnace shell were designed to take up the lateral thrust of the arch.

Bricking proceeded from both skewbacks towards the centre. The keystone was fitted, not driven in, and the centring was struck only once the arch was self-supporting.

Project impressions

Bricked Arch in the Furnace Chamber of a Biomass CHP Plant in pictures

Fitters closing the arch on the wooden centring in the furnace chamber
01

The arch is closed on the centring

Arch on the centring with a support prop, bricked from both skewbacks
02

Bricked from both skewbacks towards the centre

Arch formwork with a row of bricks and the crown still open
03

Just before the keystone

Results

Measurable results

The key figures of the “Bricked Arch in the Furnace Chamber of a Biomass CHP Plant” project

Prefabricated
Arch centring precisely fitted for radius and brick division
Load-bearing
Skewbacks take up the lateral thrust
Symmetrical
Bricked from both skewbacks towards the centre
Fitted
Keystone set without hammering

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